Maltings
Explore our reliable malting equipment, built to handle the demands of modern malt production with durability and consistent performance.
Durable equipment designed for demanding malting operations
For all Maltings applications
Bespoke design to your specific requirements
Improved Hygiene & Process Cleanliness
Optimised Moisture Uptake & Grain Conditioning
Robust, Low-Maintenance Construction
Compact, Space-Saving Layouts
Full Process Integration Capability
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En Masse Conveyors & Elevators
En masse conveyors and elevators for gentle, multi-angle handling of grain and similar products
- Bespoke design using our industry knowledge
- Robust construction
- Slow transport for safer transit of dry and dusty materials – easier Atex compliance
- Choice of stainless steel or carbon steel casing
Saladin Box Stripper/Turner
A robust & hygienic stripping and turning solution for Saladin-type malt plants, designed for efficiency and longevity
- Tailored to suit various box feeds and discharge systems
- Stainless steel construction for hygiene and corrosion resistance
- Fully assembled & tested before delivery
- Built-in access and lifting points for maintenance
- Designed for long-term, trouble-free operation
Kiln Stripper Loader
A high-performance loading & stripping solution for circular fixed floor malting vessels, designed for durability, efficiency and ease of maintenance
- Stainless steel construction for hygiene and corrosion resistance
- Custom-built to fit various vessel sizes and requirements
- Fully assembled and tested before delivery
- Integrated lifting points and access for easy maintenance
- Robust construction for long-term, trouble-free operation
Stripper Loader Turner for Rotating Floors
Robust, hygienic machines in bespoke sizes with excellent access & lifting facilities for safe maintenance
- Stainless steel construction for longevity and hygiene
- Sturdy FEA designed screws for reliability
- High-integrity bearing seals to prevent water ingress in the humid conditions
- Excellent access & lifting facilities for easy and safe maintenance
- Reliable instrumentation for safe operation
Stripper Loader Turner For Fixed Floors
A robust, bespoke-designed Stripper Loader Turner for fixed floor germination vessels, engineered for reliability, efficiency & longevity in malting process operations.
- Custom-built to suit various vessel sizes & client requirements
- Can be retrofitted to existing vessels as part of refurbishment
- Constructed with stainless steel for hygiene & corrosion resistance
- Available with grouped or individual turner drives for optimised performance
- Fully assembled, tested in house & CE marked for compliance
Paddle Turner
A robust, low-maintenance paddle turner designed for efficient & reliable operation in malting process plants
- Full design, build, site installation & commissioning
- Engineered for durability & minimal downtime
- Gentle action ensures optimal grain handling with reduced breakage
- Built to withstand demanding malting environments
- CE marked & fully tested
Barley Washer
To improve downstream process hygiene, remove no viable grains & facilitate fast moisture uptake
- Screw design agitates grain and removes microflora from grain surface
- Water recycling system optimising water use
- Capacities from 50 to 120 Te/Hr available
- Improves downstream hygiene in GVs
- Broad experience with the specialist requirements for Peating Kilns
Kilns
Efficient Kilns for Lower Energy Use
- Bespoke design to suit customers’ exact needs
- A variety of heating options are available
- Options for heat recovery
- Hygienic design with stainless construction
- Broad experience with the specialist requirements for Peating Kilns
Germination Vessels
Circular Vessels for hygiene and good process control
Machines & Equipment for Saladin Boxes
- Hygienic Stainless Steel Construction
- Bespoke Design to Suit Customer Batch Size from 6m to 20+ m diameter
- In-Place Cleaning Options
- Shallow Plenum for low water usage
- Available with Rotary Ploughs or Stripper/Loader Machines
Flat Bottomed Steep Vessels
Flat Bottomed Steeps for greater process control
- Hygienic Stainless Steel Construction
- Bespoke Design to Suit Customer Batch Size from 6m to 20+ m diameter
- In-Place Cleaning Options
- Shallow Plenum for low water usage
- Available with Rotary Ploughs or Stripper/Loader Machines
Conical Steep Vessels
Conical Steeps for all batch sizes
- Hygienic Stainless Steel Construction
- Bespoke Design to Suit Customer Batch Size
- In Place Cleaning Options
- Covered & Open Top Options
- Capacity 2.5Te up to 65Te
Small Machines for Floor & Distillery Maltings
Small bespoke machines for distilleries including Bulk Throwers, Floor Turners, Kiln Paddle Turners & Steep Manual Discharge Valves
- Bespoke design using our industry knowledge
- Robust construction
- PUWER compliant
Wet Grain Conveying
Specialised conveyors for handling wet grain gently & hygienically
- Bespoke design using our industry knowledge
- Robust construction and in a full range of capacities
- Hygienic design with in-place cleaning options
- Screw, en-masse and belt conveying options available
- Hygienic wet grain elevators available
What our customers have to say...
“Back in 2000, Tarmac selected Don Valley Engineering for the design, manufacture, supply and installation of six Heavy Duty Horizontal Screens. A seventh screen was added in 2004, and all screens are still in operation. The screens were selected based on various criteria, including: reliability; efficiency; construction quality; durability; and the service support of a UK manufacturer with its own team of service engineers.
From commissioning to date the screens have handled in the region of 2 million tons of crushed rock per annum, and they have fully justified their selection by assisting Tarmac in continuously meeting or exceeding production targets. The screens have delivered high performance and reliability, and have been fully supported at all times by Don Valley Engineering.”
Mark Arnold From commissioning to date the screens have handled in the region of 2 million tons of crushed rock per annum, and they have fully justified their selection by assisting Tarmac in continuously meeting or exceeding production targets. The screens have delivered high performance and reliability, and have been fully supported at all times by Don Valley Engineering.”
“Muntons have been extremely pleased with the level of service and professional approach to all the projects: Designed, planned, installed and commissioned, by Don Valley. The innovated ideas and quality of workmanship is excellent.
The site experience of the skilled engineers ensures high safety levels and confidence in their ability.
I have no problem recommending Don Valley for working for any grain handling/processing company.”
Dave Jewitt I have no problem recommending Don Valley for working for any grain handling/processing company.”
